{"id":22273,"date":"2022-06-22T12:27:08","date_gmt":"2022-06-22T11:27:08","guid":{"rendered":"https:\/\/www.leancoaching.com\/?page_id=22273"},"modified":"2024-06-26T15:47:44","modified_gmt":"2024-06-26T14:47:44","slug":"farmk-lean-operational-expansion","status":"publish","type":"page","link":"https:\/\/www.leancoaching.com\/ru\/farmk-lean-operational-expansion","title":{"rendered":"Farmak Lean Operational Excellence Expansion Case Study"},"content":{"rendered":"
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Farmak<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Lean Operational Excellence Expansion Case Study<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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JSC \u201c<\/span><\/span>Farmak<\/span><\/span>\u201d is the <\/span><\/span>leader of the Ukrainian pharmaceutical market and the largest exporter of medicinal products since 2010. <\/span><\/span>With 20 GMP-compliant production lines and 14 lines certified by the European regulatory authority, <\/span><\/span>Farmak<\/span><\/span> holds its processes to the highest European and US standards. However, <\/span><\/span>understanding business challenges and wishing to move forward, they partnered with Lean Coaching Europe to start their journey into building Lean Organisation.<\/span><\/span><\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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PROBLEM<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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– Pharmaceutical industry requirements ask for a significant load of documentation (verification and validation processes<\/span>).<\/span><\/p>

– Lean approaches\u00a0<\/span>have to<\/span>\u00a0align with GMP standards; creative ways to implement Lean should be developed especially in restricted processing areas\u00a0<\/span><\/span>(aseptic areas<\/span>).<\/span><\/span><\/p>

– Boost continuous improvement culture and assure achievement of business targets via Lean tools implementation and employee\u00a0engagement.\u00a0<\/span><\/p>

– Assure \u201csuccess story\u201d of Lean implementation to launch expansion on to other departments.\u00a0<\/span><\/span>\u200b<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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SOLUTION<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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  • \n\t\t\t\t\t\t\t\t\t\tChange agents and people development\u00a0<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\tFactory of Ideas and Problem-solving boards\u00a0<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\tFocused improvement\u00a0<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\tProject management\u00a0<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\tShopfloor management (including KPI cascade)\u00a0<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\tAM and PM<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\tAchieving targeted improvement in Lean culture implementation, OEE increase, self-cost reduction, headcount optimisation and productivity increase)\u200b<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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    RESULTS<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tAverage estimated self-cost reduction during the pilot phase is 0.6%<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
    • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tAverage increase of OEE varies from +10 to +16%\u00a0<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
    • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t118 FI teams successfully closed in a year (waste reduction, quality defect reduction, safety improvement, productivity increase)<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
    • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tThe portfolio of cost saving initiatives add up to 900k EUR savings<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
    • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tManagement leadership maturity increased by training and 1-2-1 coaching of Standard management practices, Lean and TPM approach<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
    • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t29 employees certified as Green and Yellow Lean belts<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

      Farmak Lean Operational Excellence Expansion Case Study JSC \u201cFarmak\u201d is the leader of the Ukrainian pharmaceutical market and the largest exporter of medicinal products since 2010. With 20 GMP-compliant production lines and 14 lines certified by the European regulatory authority, Farmak holds its processes to the highest European and US standards. However, understanding business challenges and wishing to move forward, […]<\/p>","protected":false},"author":3,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"categories":[],"tags":[],"class_list":["post-22273","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"\nFarmak Lean Operational Excellence Expansion Case Study - Lean Coaching<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.leancoaching.com\/ru\/farmk-lean-operational-expansion\/\" \/>\n<meta property=\"og:locale\" content=\"ru_RU\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Farmak Lean Operational Excellence Expansion Case Study - Lean Coaching\" \/>\n<meta property=\"og:description\" content=\"Farmak Lean Operational Excellence Expansion Case Study JSC \u201cFarmak\u201d is the leader of the Ukrainian pharmaceutical market and the largest exporter of medicinal products since 2010. With 20 GMP-compliant production lines and 14 lines certified by the European regulatory authority, Farmak holds its processes to the highest European and US standards. 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