Lean Digitalization
Why is it important?
We believe that Digital transformation requires a smooth, effective, but quick transition from the current state to the planned Future State, first applying Lean principles to optimise the Value Added and then using digital tools and systems where they are the best solution to a problem, considering a systems Architectural future state – avoiding the classic GIGO (garbage in, garbage out) trap of automation.
Our experience
Lean Coaching has experience in helping clients build a ‘smart’ transition via changing mindset toward digitalization thanks to the partnership with such organizations as Blackbird, IPS, and McKinsey Digital Capability Centre. Lean Coaching and Partners help companies to build the journey from the current state to digital by providing digital diagnostic, autonomous data collection systems, creating dynamic value stream and digital twinning, and applying digital solutions across Product development, Sales, Supply Chain, Order Management and Production Schedule, Procurement and Material disposition, Manufacturing, Customer Service.
Digital Awareness
Three dimensions of digital maturity assessment: organisation, technology, human for business challenges identification, for lean leadership and lean management opportunities and digital transformation opportunities.
What is it?
Why is it important?
Key Elements/Terms
- Digital Capability Centre
- Digital transformation road map
Digital Performance Management (DPM)
Digital Performance Management (DPM) is a system that supports a Lean and effective way of problem recognition, eradication and solution standardization in order to ensure best and sustainable cost, waste, productivity and other business results.
What is it?
1. Production structure and data reliability analysis
2. Choice of KPIs and control parameters
3. Creation of digital control tools
4. System launch and performance analysis
5. Operator engagement
Why is it important?
Key Elements/Terms
- Data collection and digital visualisation
- Regression analysis
- Practical problem solving database
- Digital Process Analysis
Digital Plant
Digital system linking inputs from all areas of plant operations, from IoT devices on the shopfloor to machine learning capabilities in production planning.
What is it?
Why is it important?
Key Elements/Terms
- Scenario Modelling and Optimisation
- Gamifications of operations
- Digital Process Analysis
- Robotic Process Automation
- Digital Twining
Dynamic Value Stream Management
Digital system for variability management in discrete production.
What is it?
Why is it important?
Dynamic in Production causes Losses through unmanaged Variability: rigid control concept, components availability, loss of performance, quality issues, high batch sizes, unexpected yield losses, malfunctions, fluctuating customer demand.